How To Configure A Set Of Oil Fracturing Sand Washing Production Line

2021-07-31

With the rapid development of the world’s oil and gas extraction industry, the demand for high-strength fracturing proppant products has gradually increased. As oil fracturing sand has the characteristics of high strength, strong corrosion resistance, and good conductivity, its market demand will continue to expand, and it will have a broad space for development in the future. Many customers want to know how to configure a set of the oil fracturing sand production line. Today, this article will give you an analysis.

oil fracturing sand washing production lines

Fracture sand production stage

The fracturing sand production line is divided into five working stages, which are the raw material mining phase, the raw material drying and pre-screening phase, the raw material washing phase, and the concentrate drying phase. It can solve the problems of fracturing sand classification, washing, tailwater purification, and solid waste dry discharge. The finished product can reach the rounded sand size and higher compressive value. The entire production line has a large output, high efficiency, stable operation, and equipment can be configured according to customer conditions.

oil fracturing sand washing production lines

How to configure a set of oil fracturing sand washing production lines?

Generally, it is necessary to carry out a series of treatments on the oil fracturing sand to form various specifications of stones. There are mainly sand washing machines, fine sand recovery machines, and thickeners. The specific equipment required depends on the user’s operation, operating environment, infrastructure settings, and investment budget, etc., and then tailor-made oil fracturing sand washing for customers Production line scheme.

oil fracturing sand washing production lines

The configuration schemes are provided by LZZG technical engineers for your reference.

Option 1: Feeder + Mud Dewatering Machine + Spiral Sand Washer + Vibrating Screen + Conveyor. The reference price is ≥300,000 or so, the production process is simple, easy to operate, and has low input cost.

Option 2: Feeder + Mud Dewatering Machine + Spiral Sand Washer + Wheel Sand Washer + Vibrating Screen + Conveyor. The reference price is more than 500,000 yuan, which is suitable for large raw materials and high discharge requirements. It can be made into the sand with a shaping effect.

Option 3: Mobile mud dewatering machine + mobile spiral sand washing machine. The reference price is ≥600,000 or so. It is suitable for unfixed sites. It can be directly driven into the production site and can be transferred flexibly. No piling is required. The unit is integrated and has a small footprint, which saves raw material transportation costs.

oil fracturing sand washing production lines

Advantages of oil fracturing sand washing production line

The fracturing sand production line has the advantages of large output, high efficiency, stable operation, and round product size. The fracturing sand grain type is round and has reliable quality. The production line has a round sand grain size and higher compressive value. The entire production line process realizes material washing, tailwater purification, and dry discharge of solid waste, which can achieve zero discharge. The fracturing sand production line is highly targeted. For oil fracturing sand research and development production lines, the equipment can be configured according to customer conditions.

oil fracturing sand washing production lines

The price of configuring a set of oil fracturing sand washing production line equipment ranges from 300,000 to 1 million yuan. Mainly related to the manufacturer, configuration plan, and equipment model selection. Different design schemes have different output and discharging granularity. And crushing machinery manufacturers are also different in raw materials, processes, and business models. So there will be a certain gap in price.

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